12/25/2012

The CA3046 was pure simplicity



When you learn about making things like amplifiers in EE class, you learn about how important it is to have matched pairs of transistors. Symmetry tends to be just as important in electronic circuits as it is in plant life: pairs of tubes supply and remove fluids from a plant leaf much the same way electrons flow through paired transistors in an amplifier. Optimal behaviour occurs when these sides respond in a balanced, symmetrical manner (in the most common cases.)

The more closely you can match the behaviour of these 2 transistors, the more symmetrical the circuit becomes. So, someone got the bright idea — what if we put more than one transistor on the same piece of silicon? Thus, the integrated circuit was born: not with the goal of putting computers on chips (or anything digital, for that matter), but with the idea of making the performance of a circuit uniform.

The earliest ICs only had simple transistors on them. The CA3046 was pure simplicity: 5 matched NPN type BJT transistors on the same chip. You could continue to build circuits the way you were used to — with resistors and capacitors on the circuit board or prototype board — and simply replace the transistors in there with matched transistors, formed from the same piece of silicon. Presto, your circuit sounded a lot better. If you went high volume, you could have your circuit burned into its own integrated circuit; many opamps (the building block of modern analog circuit design) were designed this way. Or you could create a printed circuit board, and go that way — the sort you might have seen in just about every consumer electronics product in the 1970s and 1980s.

The CA3046 (and its strange partner, the CA3096: 3 NPN, 2PNP in a single chip) helped us ring in an age of harmony. Matched pair transistors were essential to building harmonic circuits that were pleasing to the ear. The original Moog “transistor ladder” design required hand matching of transistors; were the CA3046 available then, Moogs probably would have been a lot cheaper (had they not already become a “fad”)  .

Later I had a few missed starts trying to make circuits: a failed design for a video game emulator cartridge that was already halfway into production nearly bankrupted me, and I lost heart. I put away my skills for many, many years, always thinking that i could fall back on it if I really needed to. Now I see it’s a skill I’ve neglected for far too long, and one that can enrich my life if I only take the time to apply it artfully. 

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